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Monday, 23 May 2011

Flood Detector




Introduction
Last week I had a big flood in my house. A water tube broke in the middle of the night making lots of damage. Wooden floor, furniture, small electronic appliances, all damaged due to the water. This made me think on a project that would sense water on the floor and trigger an alarm.

The detector should be able to sense water and trigger an alarm. Also it should be small and battery operated. Battery's voltage should be checked also.

Schematic




Part List

R1                   10K ohms resistor
R2                   10K ohms resistor

R3                   10K ohms resistor
R4                   1K ohms resistor
R5                   10K ohms resistor
R6                   1K ohms resistor
C1                   100nF cap
Led1                5mm green led
Led2                5mm red led
D1                   4V7 zener diode
Piezo               Piezo HPE-120
VR1                78L05 regulator
IC1                  12F683 SOIC microcontroller from Microchip
S1                    Push button
 
Others:
Box
9V battery clip
PCB
Metal strips
Hex program for the microcontroller

PCB
The PCB used for this Project is single layer and its size is 27.02 mm x 32.41mm.
The SOIC version of the microcontroller helps to reduce the size of the PCB.

Top Side
Here is the top view with the components




Bottom Side
Here's the bottom side.

 


Box and probes
I tried to find a small box that would fit both circuit and box. This way it would be more discrete.

The box that I used did not had enough room for all components, so I had to place both leds and piezo on the exterior of the box. That detail didn't make any difference since the leds should stay visible and the piezo free to make the loudest sound possible.

The probes can be made from any conductive material, but I preferred not to use copper because it deteriorates with time. In my opinion a good material to be used is stainless steel or aluminium. However, maintenance should be done from time to time checking the probes and testing them with water.

Also, the probes should be placed not to far apart from each other and they never should touch each other. The more probe area available for water sensing the better.  

The probes I used in my project are made from aluminium.
 
The probes are bent 90ยบ and glued to the box. They must be parallel to each other always.
The final assembly looks like this:
The detector is placed on the floor. It's possible to use some double side tape and stick the detector against the wall or just leave it like the picture below. The probes are on the bottom of the box touching the floor and the leds on the top.

Hex program
The Hex program must be saved in the microcontroller's memory before soldering on the PCB. Download hex here:ANTIFLOOD.HEX

Testing
Turning on the circuit, both leds and piezo are tested. Also the probes are checked. If the probes are sensing water or any kind of leakage it will turn on the red led and it will trigger the piezo.
After everything is checked ok the detector will enter it's normal state.
Every 10 seconds it will check the probes and the battery's voltage.
If water gets between the probes the detector will enter the alarm mode where the red led will turn on and the piezo will start making a loud sound. The detector will keep itself in alarm mode until S1 is pressed.
If the battery's voltage is good, the green led will flash every 10 seconds but if the voltage reaches 7V the red led will flash every 10 seconds and the piezo will make a short sound to indicate it's time to change the battery.
The water detection time is less than 10 seconds. Since the microcontroller enters a low consumption state between readings to preserve battery life, this state is always 10 seconds long. If water reaches the probes while being in the low power state it will have to wait until it finishes the sleep state before it can trigger the alarm.

Conclusion
This is a simple but effective water detector. I have built 2 units and have one inside the kitchen and one inside the bathroom. It's possible to replace the 9V battery with any 9V wall power supply. 



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